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Custom Copper Top Spring Stamping and Contact Assembly for Appliances

We manufactured and assembled the contact assembly seen in the image for use in appliance timer controls. AutoCAD software was used to design the automated assembly for terminals, blades and contacts. The parts were manufactured individually using our stamping process. Brass, used in this assembly, was pre-plated with 100% tin for improved corrosion resistance. The silver contacts were assembled during the stamping process. The customer also saved on inventory as we offered JIT delivery services for the 300,000 pieces ordered. We delivered the contact assemblies directly to the customer’s location in Mexico.

Specifications

Product Description	This copper terminal assembly is used in an appliance timer control.
Capabilities Applied/Processes	Stamping/Assembly
Tightest Tolerance	0.001 inches
Material Thickness	0.015 inches Copper & 0.032 inches Pre-tinned brass
Material Applied	Pre-tinned brass
Material Used	#194 Copper, #260 Brass and Silver rivet
Material Finish	Pre-plate 100% tin dip
Secondary Operations Applied	In process assembly of silver contact, JIT delivery
Industry for Use	Appliance
Volume	300,000 pieces
Delivery Time	JIT
Delivery Location	Mexico
Standards Met	Customer supplied print, .DWG AutoCAD file
Product Name	Top spring contact and terminal assembly
Project Scope	Design and build automated assembly for appliance controls application
Design Work	AutoCAD design software to design automated assembly for terminal, blade and contact.

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