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Tag Archive: metal stamped parts

  1. Is Precision Metal Stamping Right for Your Application?

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    Precision metal stamping is a manufacturing process that utilizes a custom tool and die set installed in a stamping press to turn sheet metal into the desired components. It is used in a wide range of industries to create large quantities of parts and products with high precision, accuracy, and speed. While this process offers manufacturing advantages, it is not appropriate for every production project.

    The following article discusses some of the considerations to keep in mind when determining whether precision metal stamping is right for your project. It provides an overview of the process, the benefits it offers, and the typical industries that use it.

    An Overview of Precision Metal Stamping

    Metal stamping—also sometimes referred to as pressing—relies on specialized tooling (i.e., a tool and die set) and equipment (i.e., a press) to form metal sheets and coils into the required shape and size. The pressure exerted on the workpiece by the press forces the material to conform to the shape formed by the tool and die. This process can occur in a single stage or across several stages, depending on the simplicity or complexity of the end product. Precision metal stamping operations largely rely on the use of automated equipment, which ensures the finished components are both precise and accurate.

    In addition to higher precision and accuracy, some of the other advantages the precision metal stamping process demonstrates over other manufacturing processes include:

    • Greater product and process quality. Accuracy offered by the precision metal stamping process translates to a lower error rate during production. This means there is a smaller chance of producing faulty or flawed parts making it into the hands of customers.
    • Lower production costs. A generally automated process, precision metal stamping mitigates the need for manual labor. This quality also results in a lower error rate, which translates to less material utilization and waste during a production run.

    Industries Served

    As indicated above, the precision metal stamping process finds application in a wide range of industries. Some of the industries that regularly employ the process for the production of their parts and products include:

    Automotive

    Metal Stamping for AutomotiveIn the automotive industry, stamping is used to create a variety of structural and functional parts used in vehicle bodies and frames, electrical systems, steering systems, and more. Some examples of typical automobile parts made in metal stamping operations include:

    • Brackets and hangers
    • Electrical terminals and connectors
    • Wire forms (e.g., tire and under chassis components)

    Aerospace

    In the aerospace industry, parts and products are subject to strict manufacturing requirements and restrictions. These guidelines are in place to ensure the safety of the aircraft’s personnel and passengers and the public. For this reason, aerospace components manufacturers (e.g., Keats Manufacturing Co.) maintain certification and compliance with various industry standards such as Mil-spec and RoHS. Some of the metal stamped parts and products commonly produced for aerospace applications include:

    • Assemblies
    • Brackets
    • Bushings
    • Clips
    • Lead frames
    • Shields
    • Terminals
    • Wire forms

    Medical Devices

    Metal Stamping for Medical DevicesSimilar to the aerospace industry, the medical device industry has many standards dictating how a component should be made. These exceptionally high standards ensure the safety of medical practitioners and patients. Standard and custom metal stampings are found in a variety of medical devices, including:

    • Connectors, couplings, and fittings
    • Equipment housing and sleeves
    • Implants and prosthetics
    • Pump and motor components
    • Surgical instruments and equipment
    • Temperature probes

    Electrical Distribution

    Professionals in the electrical distribution industry make use of many different metal stamped parts and products in circuit breakers, distribution boxes, switches, transformers, and other critical equipment. Some examples include:

    • Brackets
    • Clips
    • Contacts
    • Inserts
    • Shields
    • Terminals

    Appliances

    Metal Stamping for Appliances - Washing MachinePrecision metal stampings are found in a wide range of commercial and residential appliances, such as:

    • Automatic garage doors
    • Dishwashers
    • Dryers
    • Garbage disposals
    • Grills
    • HVAC units
    • Irrigation systems
    • Ovens
    • Pool filtration and pump systems
    • Refrigerators
    • Security systems
    • Stoves
    • Thermostats
    • Washers
    • Water heaters

    Renewable Energy

    The renewable energy industry encompasses solar, wind, geothermal, and other clean energy operations. As the industry grows in response to the push for greater sustainability, so too does the need for reliable parts for power generation and distribution equipment and systems. Some of the metal stamped components regularly produced for such applications are:

    • Antennas
    • Brackets and clips
    • Cases, inserts, and retainers
    • Fan blades
    • Grounding straps and busbars
    • Heat sinks
    • Plates
    • Shields
    • Terminals and contacts

    Contact the Precision Metal Stamping Experts at Keats Manufacturing Today

    The precision metal stamping process plays a critical role in the production of components for many industries. For customers looking for an experienced and knowledgeable metal stamping partner, the Keats Manufacturing team is here to help.

    At Keats Manufacturing, we’ve provided custom small metal stamping solutions for over 60 years. Armed with extensive manufacturing experience and state-of-the-art manufacturing facilities, we can fulfill nearly every metal stamping request with a high-quality product solution. To find out more about our metalworking capabilities or partner with us on your next project, contact us or request a quote today.

  2. Metal Stamped Parts for the Automotive Industry

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    Throughout our more than 50 years of business, the engineers at Keats Manufacturing have been producing the highest quality custom metal stampings, wire forms, and assemblies for a wide range of industries. Listed below are several examples of custom metal stamped parts for automotive that Keats has manufactured.

    Positioning Sensor for Steering Wheel

    Positioning Sensor for Steering Wheel

    Keats was sent a 0.0238” thick phosphor bronze material and our engineering team was tasked with turning that raw material into terminals to be used in numerous automotive steering wheel sensors.

    Using our precision custom stamping services, Keats was able to design, build, and package one million of these terminals and ship them to the client’s location in Europe. In addition, these terminals were also plated with bright tin to increase their corrosion resistance. The reel-to-reel plating process that we performed ensured uniform deposition of the coating and significantly helped to decrease overall cost.

    Fuel Injection Steel Shield for Engines

    Fuel Injection Steel Shield for EnginesAn automotive manufacturer provided Keats with a print and a .DWG AutoCAD file that contained specifications of a fuel injection steel shield that was required for use in automotive engines.

    Using DCC programmable CMMs, our precision stamping process allowed us to manufacture one million parts from 1008/1010 cold rolled steel with tight tolerances of 0.003”. Zinc phosphate coating was then applied because of their paint bonding characteristics. We were able to complete and deliver this order with a turnaround time of 15 days.

    Terminal Wire Forms for Sensors

    Terminal Wire Forms for SensorsOne client came to Keats with a need for terminals to be used in sensors for various automotive parts. Starting with copper alloy wires with a thickness of 0.082”, the Keats engineering team leveraged our in-house AutoCAD and tooling machinery to achieve tolerances of 0.001” to manufacture 25,000 terminal wire forms with chamfered ends. The entire process, including delivery, took 30 days from start-to-finish.

    More Products for Automotive Applications

    To see where else Keats’ metal stamped products are used throughout the automotive industry, check out our interactive infographic.